Resistors

Resistors

The resistor's function is to reduce the flow of electric current.
This symbol is used to indicate a resistor in a circuit diagram, known as a schematic.
Resistance value is designated in units called the "Ohm." A 1000 Ohm resistor is typically shown as 1K-Ohm ( kilo Ohm ), and 1000 K-Ohms is written as 1M-Ohm ( megohm ).

There are two classes of resistors; fixed resistors and the variable resistors. They are also classified according to the material from which they are made. The typical resistor is made of either carbon film or metal film. There are other types as well, but these are the most common.
The resistance value of the resistor is not the only thing to consider when selecting a resistor for use in a circuit. The "tolerance" and the electric power ratings of the resistor are also important.
The tolerance of a resistor denotes how close it is to the actual rated resistence value. For example, a ±5% tolerance would indicate a resistor that is within ±5% of the specified resistance value.
The power rating indicates how much power the resistor can safely tolerate. Just like you wouldn't use a 6 volt flashlight lamp to replace a burned out light in your house, you wouldn't use a 1/8 watt resistor when you should be using a 1/2 watt resistor.

The maximum rated power of the resistor is specified in Watts.
Power is calculated using the square of the current ( I2 ) x the resistance value ( R ) of the resistor. If the maximum rating of the resistor is exceeded, it will become extremely hot, and even burn.
Resistors in electronic circuits are typicaly rated 1/8W, 1/4W, and 1/2W. 1/8W is almost always used in signal circuit applications.
When powering a light emitting diode, a comparatively large current flows through the resistor, so you need to consider the power rating of the resistor you choose.

Rating electric power

    For example, to power a 5V circuit using a 12V supply, a three-terminal voltage regulator is usually used.
    However, if you try to drop the voltage from 12V to 5V using only a resistor, then you need to calculate the power rating of the resistor as well as the resistance value.

    At this time, the current consumed by the 5V circuit needs to be known.
    Here are a few ways to find out how much current the circuit demands.
    Assemble the circuit and measure the actual current used with a multi-meter.
    Check the component's current use against a standard table.
    Assume the current consumed is 100 mA (milliamps) in the following example.
    7V must be dropped with the resistor. The resistance value of the resistor becomes 7V / 0.1A = 70(ohm). The consumption of electric power for this resistor becomes 0.1A x 0.1A x 70 ohm = 0.7W.
    Generally, it's safe to choose a resistor which has a power rating of about twice the power consumption needed.
Resistance value
    As for the standard resistance value, the values used can be divided like a logarithm. ( See the logarithm table )
    For example, in the case of E3, The values [1], [2.2], [4.7] and [10] are used. They divide 10 into three, like a logarithm.
    In the case of E6 : [1], [1.5], [2.2], [3.3], [4.7], [6.8], [10].
    In the case of E12 : [1], [1.2], [1.5], [1.8], [2.2], [2.7], [3.3], [3.9], [4.7], [5.6], [6.8], [8.2], [10].
    It is because of this that the resistance value is seen at a glance to be a discrete value.
    The resistance value is displayed using the color code( the colored bars/the colored stripes ), because the average resistor is too small to have the value printed on it with numbers.
    You had better learn the color code, because almost all resistors of 1/2W or less use the color code to display the resistance value.


Fixed Resistors
    A fixed resistor is one in which the value of its resistance cannot change.
Carbon film resistors
    This is the most general purpose, cheap resistor. Usually the tolerance of the resistance value is ±5%. Power ratings of 1/8W, 1/4W and 1/2W are frequently used.
    Carbon film resistors have a disadvantage; they tend to be electrically noisy. Metal film resistors are recommended for use in analog circuits. However, I have never experienced any problems with this noise.
    The physical size of the different resistors are as follows.

From the top of the photograph
1/8W
1/4W
1/2W
Rough size
Rating power
(W)
Thickness
(mm)
Length
(mm)
1/823
1/426
1/239


    This resistor is called a Single-In-Line(SIL) resistor network. It is made with many resistors of the same value, all in one package. One side of each resistor is connected with one side of all the other resistors inside. One example of its use would be to control the current in a circuit powering many light emitting diodes (LEDs).
    In the photograph on the left, 8 resistors are housed in the package. Each of the leads on the package is one resistor. The ninth lead on the left side is the common lead. The face value of the resistance is printed. ( It depends on the supplier. )
    Some resistor networks have a "4S" printed on the top of the resistor network. The 4S indicates that the package contains 4 independent resistors that are not wired together inside. The housing has eight leads instead of nine. The internal wiring of these typical resistor networks has been illustrated below. The size (black part) of the resistor network which I have is as follows: For the type with 9 leads, the thickness is 1.8 mm, the height 5mm, and the width 23 mm. For the types with 8 component leads, the thickness is 1.8 mm, the height 5 mm, and the width 20 mm.

Metal film resistors
    Metal film resistors are used when a higher tolerance (more accurate value) is needed. They are much more accurate in value than carbon film resistors. They have about ±0.05% tolerance. They have about ±0.05% tolerance. I don't use any high tolerance resistors in my circuits. Resistors that are about ±1% are more than sufficient. Ni-Cr (Nichrome) seems to be used for the material of resistor. The metal film resistor is used for bridge circuits, filter circuits, and low-noise analog signal circuits.

From the top of the photograph
1/8W (tolerance ±1%)
1/4W (tolerance ±1%)
1W (tolerance ±5%)
2W (tolerance ±5%)
Rough size
Rating power
(W)
Thickness
(mm)
Length
(mm)
1/823
1/426
13.512
2515

From :: http://www.interq.or.jp/japan/se-inoue/e_resistor.htm

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